It's too late! As you were finishing your bike's oil change, you felt that awful feeling of stripping the threads. Apart from "Let it be a lesson not to torque to specs," it is only by feel for the drain plug. What can you do now?
- Drilling and tapping for a large diameter is difficult without stripping the whole engine. Add that some bikes like the Suzuki DR650 already use a 14mm bolt, and the typical size above is 16mm, which can be too much.
- You could also try to repair it with a Heli-Coil, but they work best on blind holes. Securing the coil on a drain hole requires lots of prep and attention and is not quickly done.
Here's the beauty of this kit: It's inexpensive, fast, and easy to install. No special tool is required to save your bike; you could be ready in minutes!
This "Save My Case" Drain Plug Thread Repair Kit has a unique bolt slightly larger than the stock one, with a self-tapping head (conical with cutting slots). This part will mount permanently on the case, while the smaller bolt in the middle will piggyback on this large bolt with a threaded hole in the middle.
Measure/check the size of your stock drain bolt to choose the correct kit size.
These kits are universal and can work with any bike. We stock 3 sizes commonly found on the following bikes for example:
- Suzuki DR650: Choose M14x1.25
- Suzuki DR-Z400: Choose M12x1.25
- Honda XR650L: Choose M12x1.5
Installation Instructions:
- Clean around the drain bolt area and wipe clean the threads to remove any stripped metal.
- Thread the piggyback plug into the hole a few turns in, then back out a few turns and remove it to vacuum/clean any loose metal.
- Thread it back in until it bottoms out, remove it, then clean up again the same way.
- You are ready to install it, so wiping the threads with brake cleaner on a rag is a good idea. Install the piggyback bolt with the large o-ring and a bit of Red Loctite on the threads.
- Screw in the small oil drain plug with the small o-ring, and the installation is complete!
Drain Plug Thread Repair Kit
- Universal application
- Made of 304 Stainless Steel
- Quality copper washer for the drain bolt
- High temp. rated o-ring for the large bolt